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June 08, 2005
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GM's Oshawa #1 is Most Productive Assembly Plant in North America

  • GM Leads seven of 13 segments; three out of top five assembly plants overall

  • Most improved manufacturer for last five years; improves 22 percent

DETROIT - The General Motors Corp. Oshawa #1 plant in Ontario, Canada is the most productive vehicle assembly plant in North America, according to "The Harbour Report North America 2005." Oshawa #1 took the No. 1 spot with 15.85 hours per vehicle. In total, GM has three of the top five assembly plants.

GM also leads in seven of the study's 13 vehicle segments, three of them in cars and four in trucks. GM is the most improved manufacturer for the last five years at a total rate of 22 percent.

In addition, GM's stamping operations improved productivity by 2.7 percent. The company's Marion, Indiana plant led in major progressive pieces per hour (PPH) equipment productivity and the Lansing, Mich. plant led in transfer press PPH equipment productivity. In powertrains, Flint Engine North was the most productive 6-cylinder OHV engine plant in the industry at 3.52 hours per unit.

The world's largest automaker's efficiency gains have also been fueled by the company's continued improvements in product quality.

 

Some of GM's productivity highlights according to Harbour include:

  • At 34.33 total labor hours per vehicle (including assembly, stamping, engine and transmission manufacturing), GM improved its overall manufacturing productivity by 2.5 percent.

GM has three of the top five most productive vehicle assembly plants in North America:

  • Oshawa #1, Ontario, was ranked #1 at 15.85 hours per vehicle.

  • Oshawa #2, Ontario, was ranked #4 at 17.47 hours per vehicle.

  • Lansing M, Mich., was ranked #5 at 17.53 hours per vehicle.

  • GM vehicle assembly plants led in seven of 13 North American assembly plant segments:

  • Lansing M, Mich., was the industry's most productive compact car plant at 17.53 hours per vehicle.

  • Oshawa #1, Ontario, was the most productive midsize car plant at 15.85 hours per vehicle.

  • Lansing Grand River, Mich., was the most productive luxury car plant at 24.11 hours per vehicle.

  • Moraine, Ohio, was the most productive midsize SUV plant at 20.73 hours per vehicle.

  • Arlington, Texas, was the most productive fullsize SUV plant at 22.39 hours per vehicle.

  • Fort Wayne, Ind., was the most productive fullsize pickup plant at 19.86 hours per vehicle.

  • Wentzville, Mo., was the most productive large van plant at 24.41 hours per vehicle.

(June 2, 2005)

 


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