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August 06,
2008
This Week:
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Lotus launches Evora replica at the
British International Motor Show
The British International Motorshow,
London is the backdrop for two Lotus launches this year. The
Evora, the eagerly anticipated 2+2 performance car and its 1:64
Matchbox® twin.

Lotus and Mattel, Inc. have been
planning the launch of the scale Matchbox® die-cast model Evora
to coincide with the unveiling of the real-life Evora for nine
months, and the occasion is the summit of a complex process
executed by Mattel.
The designers at Lotus Design and
Matchbox® worked closely to accurately recreate the stunning new
Lotus. The result of this close partnership is an accurately
produced die-cast Matchbox® model that has enough detail to
satisfy even the most ardent Lotus fans.
When designing the die-cast Lotus
vehicles, the Matchbox® team started with the CAD surface data
that Lotus produced to develop its iconic sports cars. In the
case of the Evora, this top secret data was shared with
Matchbox® in January and April 2008 so that the creation of the
die-cast model could begin its journey in California whilst the
real-life Evora was built in Lotus’ Hethel production facility
in Norfolk.
Russell Carr, Head of Lotus Design comments, “We have worked
with Mattel for more than 10 years and the development of a
Matchbox version of the Evora 1:64 model unfolded at the same
time as our first Evora was being built so there was a lot of
excitement and synergy around the two projects. The dramatic
plan shape and the distinctive graphical detailing of the real
car are perfect for a scale model. All the design team grew up
with Matchbox so it was tremendously exciting to work with the
company that is, in part, responsible for inspiring our interest
in car design.” |
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The first step in capturing the Lotus
Evora’s dynamic lines and form in a die-cast model was to
photograph the real car. Detailed pictures of the Evora in
development and in its final form were shared with Matchbox®
designers to ensure that an accurate model could be made. This
included pictures of the interior and exterior, close-ups of the
vehicle’s details, and both overhead and full-length views.
Detailed dimensions such as height,
wheelbase and engine compartment were also taken, which
Matchbox® utilized to convert the original CAD data into surface
files, along with the photographs to model the rest of the car. |
“We have a close, long-standing
relationship with Lotus, and partnering with them to create a
Matchbox version of the new Evora in advance of its introduction
was a unique and exciting opportunity for our designers,” said
Geoff Walker, vice president, Wheels and Games Marketing, Mattel
Brands. “The Matchbox team was among a handful of people who
were privy to the new car’s final design. Our team approached
this project with our passion for all things automotive, along
with a deep understanding of the ethos behind the Lotus design.”
The last stage of the design process involved
creating a 1:64 scale digital model of the real car using state of the
art software that combined the photographic references and Lotus CAD
files. After the model was reviewed, proportions were tweaked and
details were enhanced to capture the essence and spirit of the real car.
A process called tooling follows where a raw steel tool was developed
for creating “first shots,” which are samples of totally machine made
parts that ensure that all pieces correctly fit together and function
properly.
For the final stage, Matchbox® designers
decorated the car in different levels of detail, ranging from body
paint, interior, wheel selection, and chassis colours, as well as
windshield tint and graphics (headlamps, badging, body detailing), which
were then reviewed by the designers using photos of the real vehicle as
a reference.
The Lotus Evora 1:64 is available in Quartz
Silver, the same shade as the real-life car unveiled at the British
Motorshow adding to the accuracy of the comparison. The silver body
colour used on the Matchbox® die-cast model is duplicated directly from
a colour sample provided by Lotus’ Licensing team ahead of the London
launch. The silver paint is applied and the hood vents and rear roof
section are masked and painted a flat matte black reflecting the
graphical elements of the actual car. Realistic looking headlamps and
hood badging were also added using a process similar to silk-screen
printing.
The Lotus Evora will be available in the UK in
spring 2009, but in the meantime fans of the new vehicle can pick-up an
authentic Matchbox® Evora to treasure!
Photos: Lotus
(July 31, 2008)
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