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Volkswagen´s Resende Plant, Brazil

  • Volkswagen´s Resende plant opened in late 1996

  • The plant employs 1.900 people (Status 2002)

  • Projected capacity is 30,000 units p.a., resp. 240 units per day

Roberto Baretti is the plant  manager in Resende. He already accompanied the planning and the launch of the plant. He also supported the development and implementation of the "Consortio Modular", the revolutionary supplier concept.

 Baretti-klein.JPG (23276 Byte)

  • 7 Miniplants with Volkswagens partners

    • Delga : Assembly of the cabin

    • Eisenmann : paint of the cabin

    • VDO : Interiortrim of the cabin

    • Iochpe- Maxion : Assembly of the frame

    • Rockwell : Preparation and assembly of axles and suspension

    • MWM/Cummins : Preparation and assembly of engines and transmissions

  • Logistics and delivery is direct to each supplier Just-in-Time

  • Final inspection is by Volkswagen, defect units are delivered back to the root of the defect

  • High variety : 17 different trucks and 3 different busses

resende plant.GIF (14388 Byte)

Iochpe-Maxion assembles the frame and Rockwell equips it with axles and suspensions. The engine and transmissions are pluged in by Cummins.

The suppliers had to invest their own money in order to equip their mini plants. Volkswagen is going to pay for final delivered products.

Resende frame klein.jpg (56786 Byte)

By purchasing the final products of its suppliers / partners, Volkswagen also incrementally purchases  their facilities.

Volkswagen is mainly in the role of a supervisor, especially for quality and provides the interface to the market.

resende assy 1 klein.jpg (50031 Byte)

Photo: VW AG


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