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March 29, 2006


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The BMW Arjeplog Test Base: BMW xDrive All-Wheel-Drive System

BMW X3

To ensure consistent and highly-concentrated development activities under optimum test conditions, the BMW Group now has a new, Group-owned test base in the town of Arjeplog in northern Sweden.

Just 56 kilometres or 35 miles south of the Polar Circle, this new Test Centre offers perfect climatic and logistic conditions for testing vehicle components and new models in the process of reaching production standards. The new facilities and buildings in which BMW has invested some Euro 16 million serve to replace several former test sites in a number of countries. Now, therefore, all of the BMW Group's winter test activities for the BMW, MINI, and Rolls-Royce brands may be conducted at the new Central Base in Arjeplog, ensuring significant synergies in work processes and even greater efficiency than before.

 

Close cooperation of engineers in numerous Divisions at the new Centre facilitates the integration of work processes both in fundamental studies and practical tests. This benefits in particular the development of networked systems such as BMW's intelligent xDrive all-wheel-drive technology. Operating in conjunction with DSC Dynamic Stability Control, xDrive is particularly efficient in distributing drive forces not only for optimum traction, but also for controlled and safe driving dynamics in bends. And the extra driving pleasure ensured in this way also in everyday use makes a significant contribution to the benefits of this cutting-edge system and its great appeal.

Precisely this is why BMW already offers no less than 21 models with xDrive - and current developments indicate that soon more than every fourth BMW sold worldwide will be equipped with this intelligent all-wheel drive.


Photos: BMW

BMW X5

Looking into the future, BMW is going even further, focusing on ICM Integrated Chassis Management, to use the project title, combining a wide range of drive and control systems and integrating even more components in an all-round control philosophy.

The new Test Centre in northern Sweden offers optimum conditions for developing such breakthrough technologies, allowing precise test and development routines under consistent conditions for the drivetrain, suspension, steering and brakes tested either individually or in their all-round interaction. This is what the BMW Group defines as networked development of fully integrated systems

Optimum working conditions in the bitter cold:

Arjeplog has been the preferred destination for winter testing for years, not only for BMW, but also for many other car makers. Driving on frozen lakes and snowbound roads is not only a gruelling test under extreme conditions, but also a particular challenge for new drive systems.

With the new Test Centre built exclusively for the requirements of the BMW Group, the German manufacturer of premium cars is now highly autonomous at a location ideally suited for this purpose: Investing some Euro 16 million in Arjeplog, BMW has built an ultra-modern Test Centre offering BMW engineers and mechanics optimum working conditions. Just one example is the offices and workshops with generous dimensions and facilities as well as ultra-modern technical amenities. A filling station as well as a washing hall with various measuring and test tracks is also part of the Centre, which, through its particular location and climatic conditions, offers all the assets required for optimum testing. Test routes are available from November until April also on the frozen Kakel Lake directly next to the BMW Test Centre, enabling BMW's specialists to conduct a wide range of driving tests under the most demanding conditions.

Building the new Test Centre, BMW naturally considered the specific requirements involved in testing and maintenance of cars with hydrogen drive. And last but not least, a secure network integrates the Arjeplog Test Centre within the BMW Group's Research and Innovation Centre (FIZ) in Munich.

Previously tests were conducted at rented facilities and in areas leased by the Company for test purposes. Now, with a Company-owned Test Area, BMW benefits from far greater flexibility in terms of both space and time management, and has the opportunity to develop and test vehicles and components with an even higher level of all-round integration. This mainly involves vehicle components such as brake control systems, power units and major modules, as well as overall vehicle testing procedures. So engineers from all disciplines and areas of interest are now able to work together closely in Arjeplog, finding optimum solutions for new systems or entirely new models.

An important economic factor in northern Sweden:

All buildings at the Arjeplog Test Centre were constructed by Swedish companies in typical local style on behalf of the BMW Group. In all, 11 jobs have been created at the Centre, all going to employees from the region. From November to March, an average of 100 BMW engineers and mechanics work at the Test Centre, with up to 200 specialists employed on the site in peak periods, usually going to Arjeplog for a period of two weeks.

Test crews are accommodated in housing offered by local service providers, who also serve food and drinks. So for this reason alone, the Test Centre is an important economic factor for Arjeplog and the entire Province of Norrbotten.

BMW has been conducting a wide range of tests in Arjeplog, 56 kilometres or 35 miles south of the Polar Circle, for many decades, helping to make this small town the most important winter testing centre for the entire automotive industry. Indeed, the advantages offered by the Arjeplog Region may be summed up by three factors in particular: weather conditions, geographical advantages, and low population density in the region.

Temperatures in northern Sweden remain relatively constant between November and April at an average of 10 °C below zero. And while the thermometer may drop to 40 °C and even further below zero, precisely these relatively consistent temperatures offer ideal conditions for reproducible testing, with the many lakes in the area freezing over from October until May. Properly prepared, the ice on the lakes will be up to one metre thick, allowing not only passenger cars but even trucks to drive on the lakes. Clearly, test circuits with various frictional coefficients may be prepared on such icy surfaces and are then available for constant use over a long period. A further important advantage is that the noise inevitably caused by such testing procedures is hardly a problem in this part of Sweden with the lowest level of population density.

Even so, most tests are conducted during the day, with tests at night being extremely unusual. In other test regions such as the Alps, on the other hand, many tests have to be conducted at night, since this is the only time when temperatures remain sufficiently consistent over several hours.

In the light of these many advantages, numerous suppliers to the car industry also develop and test their latest components and systems in Arjeplog, the presence of nearly all system suppliers on the spot offering BMW's test team even better conditions for integrating various systems, components and technologies.

Networked systems for even greater driving pleasure:

Integrated processes are becoming increasingly significant above all in the ongoing development of drivetrain technologies. This applies both to the systems as such and to the way they are developed and tested. With the driving behaviour of a modern car being determined by harmonious interaction of engine output, power transmission, steering, stability control, and the brake system, taking an integrated approach from the beginning in the development phase is essential to ensure perfect harmony of these and other modules and components. Indeed, some components must not only be developed parallel to one another, but also "grow" together to form one unit in a permanent process of development, all features and qualities having to interact perfectly for optimum dynamics and driving safety. Precisely the conditions required to meet these needs are offered in Arjeplog, allowing BMW Group engineers to provide an even higher standard of all-round driving pleasure.

BMW's intelligent xDrive all-wheel-drive system is a fascinating example of numerous components and technologies interacting as a perfect team: BMW's all-wheel-drive system is masterminded via internal interfaces linking xDrive directly to DSC Dynamic Stability Control. This ensures proactive improvement of the car's driving behaviour quite unique throughout the entire world of motoring. Using data also available to DSC, for example, xDrive is able to detect any tendency of the car to over- or understeer in a bend right from the start, building up and exerting appropriate counter-forces.

Functions of this quality and the unique variability of the system in distributing power to the front and rear axles make BMW xDrive the most sophisticated and advanced all-wheel-drive system in the market. Yet a further advantage is that xDrive offers its benefits not only on winter roads or off the beaten track, but rather under all conceivable driving conditions, with the system having been developed specifically to ensure active driving pleasure at all times.

All-wheel drive becoming increasingly popular: BMW xDrive:

Never before has BMW been able to offer customers as wide a range of all-wheel-drive vehicles as in the 2006 model year: xDrive is available in no less than four model series and 21 different models. BMW is therefore in the lead also in this growing segment of the market, with BMW xDrive offering its qualities in numerous different categories and segments. The highly successful BMW X5 and BMW X3, for example, dominate the market of attractive Sports Activity Vehicles (SAVs). Looking at the BMW 5 Series, in turn, one out of every four cars is now sold with all-wheel drive, and the new BMW 3 Series is for the first time introducing this advanced all-wheel-drive technology in the midrange segment, with BMW xDrive being available in both the 3 Series Saloon and Touring.

The particular benefits and fortes of the BMW xDrive all-wheel-drive system therefore offer their advantages to the discerning customer in all of BMW's model series. And these advantages come to bear not only when the car suffers noticeable traction problems, since BMW xDrive is able to determine the need for intervention in advance, virtually looking ahead in preventing any loss of traction.

With qualities of this kind, BMW xDrive clearly sets the benchmark in all-wheel-drive technology: While conventional all-wheel-drive systems only respond when the wheels are already spinning, xDrive is able to determine in advance that the wheels are about to spin, feeding drive power from the wheel concerned to the other wheels with better grip on the surface.

A further advantage is that xDrive always distributes drive power the right way for optimum driving qualities and transmission of power on the road, sparing the driver of a BMW equipped with xDrive the disadvantages of permanent all-wheel-drive systems with their fixed, inflexible distribution of drive power: Under normal driving conditions 40 per cent of the engine's output goes to the front, 60 per cent to the rear axle, thus maintaining the dynamic benefits and typical feeling of rear-wheel drive. In everyday traffic, therefore, a BMW with xDrive is just as agile and dynamic as a "regular" rear-wheel-drive car.

 

 

Quick reactions: integrated xDrive and DSC management:

As soon as driving conditions deviate from normal, on the other hand, BMW xDrive acts immediately, providing all its benefits and technical merits. This is ensured, first, by the all-wheel-drive system networked directly and closely with DSC Dynamic Stability Control and, second, by the electronically controlled multiple-plate clutch sharing out drive forces variably between the front and rear axle.

As an example, the multiple-plate clutch in the power divider consistently feeds exactly the right drive power to the respective axle whenever the driver takes a bend dynamically and at high speed, significantly minimising any under- or oversteer in the process. This the system does instantaneously, requiring 100 milliseconds at the very most. The driver, in turn, will enjoy even smoother and more harmonious behaviour in bends, an appropriate reduction of steering forces and an even higher standard of motoring comfort, with DSC Dynamic Stability Control intervening in the brakes at a later point in time. In a nutshell, therefore, the driver always has his BMW comfortably under control.

In an extreme case, BMW xDrive is even able to fully disconnect the front and rear axle from one another or, conversely, connect them rigidly to one another as one combined drive system. So proceeding from the standard 40 : 60 power distribution front-to-rear, the spread of engine power may be varied infinitely all the way from 100 : 0 or 0 : 100. Without the driver even noticing, therefore, his BMW becomes a rear-wheel-drive-only or - should this be required on account of a very low frictional coefficient at the rear, a front-wheel-drive-only car at least for a few short moments. Should a rigid connection of the two axles be required, on the other hand, xDrive builds up a longitudinal lock, providing permanent all-wheel drive with 50 : 50 power distribution.

It almost goes without saying that a BMW equipped with xDrive retains all the functions of DSC, including the option to deactivate the system, while ABS always remains active. xDrive itself cannot be switched off, a further advantage of interaction between xDrive and DSC being the lateral lock function feeding power to the same degree to both wheels on one axle.

Additional functions: DTC, HDC, Trailer Stability Control:

DTC Dynamic Traction Control, a special function integrated in DSC Dynamic Stability Control, assists the driver by providing somewhat more spin and allowing a larger drift angle in extreme situations. When setting off on loose snow, for example, DTC activated at the touch of a button intentionally enables the drive wheels to spin slightly in the interest of enhanced traction. A further advantage of DTC is that it enables the skilled driver to drift round bends in a controlled process, enjoying even greater and more thrilling driving dynamics.

Using another special function of DSC, HDC Hill Descent Control, an intelligent downhill driving function for difficult terrain, the driver of a BMW equipped with xDrive is able to descend down gradients at a steady, consistent speed, with the brakes acting smoothly on all four wheels. And with the brakes being applied within milliseconds, the occupants do not even notice the process of deceleration. HDC is activated and deactivated by a separate button controlling this special function.

With all-wheel-drive vehicles often being used to tow a trailer, caravan, etc, BMW's innovative Trailer Stability Control is of particular significance. This special control system recognises any dangerous swinging motion of a trailer right from the start and quickly applies the brakes on the towing vehicle to re-stabilise the car and trailer in the interest of ongoing safety.

This system is automatically switched on once the power supply for the trailer is connected to the towing vehicle, then intervening whenever required as of a speed of 65 km/h or 40 mph.

(March 23, 2006)


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